Aluminum thermal struts provide a reliable way to reduce heat transfer while maintaining the strength and durability of aluminum extrusions. At Tri-State Aluminum, we provide thermal strut aluminum extrusions that enhance thermal performance in applications requiring insulation without sacrificing structural integrity.
Using high-quality alloys like 6005A and 6063 aluminum thermal struts, we create precision-engineered solutions that improve energy efficiency in lighting, automotive, aerospace, architectural, and medical applications. Our expertise in extruded aluminum thermal struts allows us to provide fully custom profiles to meet the specific needs of our customers.
What Are Extruded Aluminum Thermal Struts?
Thermal struts are engineered aluminum components designed to create an insulating barrier between sections of an extrusion. Separating interior and exterior aluminum profiles significantly reduces heat transfer while maintaining aluminum’s structural benefits. This is essential for applications requiring durability and energy efficiency.
At Tri-State Aluminum, we provide thermal struts using 6005A and 6063 aluminum alloys, which provide excellent strength, corrosion resistance, and machinability. Our custom extrusion capabilities allow us to produce thermal struts tailored to the exact specifications of each project, ensuring optimal thermal performance in a wide range of industries.
Finishing for Extruded Aluminum Thermal Struts
Tri-State Aluminum brings more than 40 years of experience working with aluminum to provide one-stop-shop solutions. In addition to our custom extrusion capabilities for thermal struts, Tri-State Aluminum can also fulfill your finishing requirements with our anodizing and wet painting services.
The advantage of using Tri-State Aluminum’s anodized aluminum extrusions in your application is that we will provide corrosion-resistant components that take advantage of the lightweight, durable properties of aluminum. If your thermal strut requires painted finishing, we can offer Kynar- and acrylic-based paint options for both color variety and durability in your application, as well as powder coating.
Applications for Aluminum Thermal Struts
Thermal struts are essential for industries where heat management, energy efficiency, and structural integrity must work together. At Tri-State Aluminum, we manufacture custom thermal struts designed for high-performance applications across multiple industries.
Lighting Systems
Effective heat dissipation is critical for LED and commercial lighting applications. Our extruded aluminum thermal struts help regulate temperatures within lighting enclosures, ensuring LEDs maintain brightness and efficiency over time. By reducing heat buildup, our thermal struts contribute to longer-lasting and more reliable lighting systems.
Automotive and Aerospace Components
Weight reduction and thermal management are key factors in automotive and aerospace engineering. Our aluminum thermal struts provide the necessary strength while minimizing heat transfer, making them ideal for vehicle chassis, aerospace structures, and other heat-sensitive components. Their lightweight and corrosion-resistant properties make them well-suited for demanding environments.
Exterior Windows, Doors, and Medical Devices
Architectural systems rely on thermal struts to improve energy efficiency in exterior windows, doors, and curtain walls. Our precision-engineered thermal struts create a thermal break between aluminum sections, reducing heat loss and increasing insulation. In the medical field, our aluminum thermal struts contribute to equipment that requires precise temperature control, ensuring stability in sensitive environments.
Get a Custom Thermal Strut Solution for Your Project
At Tri-State Aluminum, we provide custom extruded aluminum thermal struts designed to meet your application’s unique requirements. Whether you need energy-efficient solutions for architectural systems, heat management for lighting and automotive components, or precision thermal barriers for aerospace and medical devices, we have the expertise to deliver.
Our team specializes in 6005A and 6063 aluminum thermal struts, offering high-strength, corrosion-resistant solutions that maintain structural integrity while reducing heat transfer. Contact us today to discuss your project requirements and request a quote for a custom thermal strut solution.